Five ways to improve metal fabrication efficiency

General   |   
Published February 12, 2021   |   

Running a metal fabrication company is fraught with challenges. One of the biggest challenges is making your operations as efficient as possible. However, there are several ways you can improve efficiency, as you will discover in the following five helpful tips.

1. Purchase Quality Machinery

The quality and specifications of machinery and equipment can vary greatly. Quite simply, the higher quality your machinery is, the more productive it will be and the fewer time-consuming problems it will experience. You may be tempted to buy low-cost machinery to save money, but low-cost machinery or equipment manufactured by substandard companies can end up costing you more in the long run. Therefore, it is worth investing in quality machinery and tools. However, that does not mean you have to spend a fortune and buy new items. For instance, you will find a wide range of used machines and tools by leading manufacturers at Revelation Machinery that are just as good as brand-new machines. Take a look on their site to see for yourself.

2. Maintain Your Equipment Regularly

Regardless of the type of machinery your company uses, it is essential that staff maintain it to prevent problems from occurring. Nothing slows down a shop floor more than malfunctioning machinery. So, by regularly performing checks like ensuring machines have enough oil, looking at machines’ electrical and mechanical components, and performing specific maintenance procedures such as press brake maintenance, you can ensure problems do not arise. In turn, that means your operations become much more efficient.

3. Redesign the Layout of Your Machine Shop Floor

When the layout of your machine shop floor includes multiple paths that are difficult to navigate, workers could run into each other, get lost, or knock things over. Time is money, so it is essential you rework your floor space to reduce delays and issues. Rearrange your facility to minimize the number of steps employees need to take. For instance, if workers constantly have to walk from one end of the machine shop to another to use specific machines, move the machines accordingly. Also, ensure all walkways are clear to avoid hold-ups and potential accidents. You could also incorporate conveyor belts into your production process to bring parts directly to workers. By simply rearranging your floor for minimal employee movement, you will see efficiency and productivity increase.

4. Train Your Workers in Productivity and Efficiency

Although you will already have training processes in place for new workers, you may not be including ways to improve productivity and efficiency in the training programs. If that is the case, you need to begin implementing productivity and efficiency training not only when employees begin working for your company, but also on a regular basis. Providing regular training gives you the opportunity to upgrade workers’ methods to make them as efficient as possible. And regular meetings allow your employees to know about any recent changes. They enable you to get valuable feedback directly from your workers, too.

5. Turn to Automation

Robots can speed up processes no end. By automating specific processes, workers no longer need to go to extensive efforts to improve productivity. Automated robots can help with all manner of operations, such as stocking products in warehouses, packaging products, and piecing parts together. By incorporating automation, the amount of time it takes to complete individual tasks can be cut dramatically. After all, robots can repeat the same motions over and over again without ever needing a coffee break.